食品科学 ›› 2017, Vol. 38 ›› Issue (6): 274-281.doi: 10.7506/spkx1002-6630-201706043

• 工艺技术 • 上一篇    下一篇

稻谷分程干燥工艺优化

熊书剑,孙卫红,赵鲁宁,卢泽民,贺小宁,毛均铭,周秋阳   

  1. 1.江苏大学食品与生物工程学院,江苏 镇江 212013;2.江苏大学农业装备工程学院,江苏 镇江 212013
  • 出版日期:2017-03-25 发布日期:2017-03-28
  • 基金资助:
    江苏省农业科技支撑计划项目(BE2014367);江苏高校优势学科建设工程资助项目(1033000006)

Optimization of Three-Stage Drying of Paddy

XIONG Shujian, SUN Weihong, ZHAO Luning, LU Zemin, HE Xiaoning, MAO Junming, ZHOU Qiuyang   

  1. This study attempted to establish the optimal conditions for three-stage drying of paddy. Hot air temperature at stage Ⅰ, moisture content at the end of stage Ⅰ, holding time at stage Ⅱ and hot air temperature at stage Ⅲ were selected as independent variables. In the first step, the ranges of the variables were determined by one-factor-at-a-time method for optimization. Subsequently, a mathematical model was developed for comprehensive evaluation of the drying characteristics of paddy using principal component analysis (PCA). Finally, optimization experiments were carried out based on the comprehensive evaluation using response surface methodology. As a result, the optimal drying conditions were determined as follows: air temperature at stage Ⅰ, 76.30 ℃; moisture content at the end of stage Ⅰ, 19.99%; holding time at stage Ⅱ, 11.34 d; and hot air temperature at stage Ⅲ, 35.53 ℃. Under these conditions, the composite score (F) was 1.284 with a cracking rate of 51% and a head rice rate of 64%, and the average drying rate was calculated to be 1.21%/h.
  • Online:2017-03-25 Published:2017-03-28

摘要: 为了得出最佳稻谷分程干燥工艺条件,实验选取Ⅰ阶段热风温度、Ⅰ阶段终了含水率、Ⅱ阶段暂存时间和Ⅲ阶段热风温度4 个因素,首先进行单因素试验确定优化区间,后通过主成分分析法对多个稻谷干燥品质指标综合建立稻谷干燥品质评价模型,再以综合指标作为评价标准进行响应面试验得出稻谷分程干燥最佳工艺条件。最终优化结果:Ⅰ阶段热风温度为76.30 ℃,Ⅰ阶段终了含水率为19.99%,Ⅱ阶段暂存时间为11.34 d,Ⅲ阶段热风温度为35.53 ℃,验证得到综合F值为1.284,其中爆腰率为51%、整精米率为64%,计算平均干燥速率为1.21%/h。

关键词: 稻谷, 分程干燥, 主成分分析, 响应面方法

Abstract: This study attempted to establish the optimal conditions for three-stage drying of paddy. Hot air temperature at stage Ⅰ, moisture content at the end of stage Ⅰ, holding time at stage Ⅱ and hot air temperature at stage Ⅲ were selected as independent variables. In the first step, the ranges of the variables were determined by one-factor-at-a-time method for optimization. Subsequently, a mathematical model was developed for comprehensive evaluation of the drying characteristics of paddy using principal component analysis (PCA). Finally, optimization experiments were carried out based on the comprehensive evaluation using response surface methodology. As a result, the optimal drying conditions were determined as follows: air temperature at stage Ⅰ, 76.30 ℃; moisture content at the end of stage Ⅰ, 19.99%; holding time at stage Ⅱ, 11.34 d; and hot air temperature at stage Ⅲ, 35.53 ℃. Under these conditions, the composite score (F) was 1.284 with a cracking rate of 51% and a head rice rate of 64%, and the average drying rate was calculated to be 1.21%/h.

Key words: paddy, three-stage drying, principal component analysis, response surface methodology

中图分类号: