食品科学 ›› 2017, Vol. 38 ›› Issue (8): 198-205.doi: 10.7506/spkx1002-6630-201708031

• 工艺技术 • 上一篇    下一篇

稻谷薄层热风干燥工艺优化及数学模型拟合

尹晓峰,杨明金,李光林,张先锋,周玉华,杨 玲   

  1. 1.西南大学工程技术学院,丘陵山区农业装备重庆市重点实验室,重庆 400715; 2.重庆市农业科学院农业机械研究所,重庆 401329
  • 出版日期:2017-04-25 发布日期:2017-04-24
  • 基金资助:
    国家自然科学基金青年科学基金项目(31301575);重庆市科委自然科学基金项目(CSTC2012JJA80027)

Optimization and Mathematical Modeling of Thin Layer Hot-Air Drying of Rough Rice

YIN Xiaofeng, YANG Mingjin, LI Guanglin, ZHANG Xianfeng, ZHOU Yuhua, YANG Ling   

  1. 1. Chongqing Key Laboratory of Agricultural Equipment for Hilly and Mountainous Regions, College of Engineering and Technology, Southwest University, Chongqing 400715, China; 2. Chongqing Academy of Agricultural Machinery Institute, Chongqing 401329, China
  • Online:2017-04-25 Published:2017-04-24

摘要: 对稻谷进行薄层热风干燥,采用正交试验方法研究稻谷在不同热风温度、初始含水率和热风风速条件下的热风干燥特性,比较10 种数学模型在稻谷热风干燥中的适用性。结果表明:稻谷在热风干燥过程中没有出现明显的恒速干燥阶段,且干燥主要发生在降速干燥阶段;热风温度是影响稻谷热风干燥的最主要因素,其次是初始含水率;取初始含水率20%、热风温度50 ℃、热风风速1.4 m/s的方案为稻谷的最优热风干燥工艺,此时的最佳数学模型为Page模型;缓苏可有效抑制稻谷的爆腰率,缓苏温度越高,缓苏时间越长,缓苏效果越好;当初始含水率24%、热风温度40 ℃时,实验值和模型值的相对平均误差分别为1.563%和1.474%,表明模型预测的干燥曲线和实验所得的干燥曲线一致性较好;随着热风温度的升高,稻谷的有效水分扩散系数变大,经热风温度从40 ℃升高到60 ℃,其有效水分扩散系数由9.69×10-10 m2/s增加到10.77×10-10 m2/s,稻谷的干燥活化能为47.1 kJ/mol。

关键词: 热风干燥, 数学模型, 有效水分扩散系数, 爆腰率, 活化能, 稻谷

Abstract: The thin layer hot-air drying characteristics of rough rice as a function of hot-air temperature, initial moisture content and air velocity were investigated by using an orthogonal array design and the applicability of 10 mathematical models for the hot-air drying process of rough rice was compared. The results showed that no apparent constant-rate drying period existed in the hot-air drying process, and moisture removal mainly occurred in the falling-rate drying period; hot-air temperature was the main factor that affects the hot-air drying, followed by air velocity. The optimal hot-air drying conditions for rough rice were determined as follows: initial moisture content, 20%; hot-air temperature, 50 ℃ and air velocity, 1.4 m/s. The Page Model was found to be the best mathematical model for describing the drying characteristics of rough rice under these conditions; tempering could effectively inhibit the occurrence of fissuring, and a better effect was observed by raising tempering temperature and prolonging tempering time. Under the conditions of initial moisture content of 24% and air velocity of 1.4 m/s, the relative mean deviation between the experimental and predicted results were 1.563% and 1.474%, respectively. The predictive drying curves fitted well the experimental data. With temperature increase from 40 ℃ to 60 ℃, the effective moisture diffusion coefficient of rough rice increased from 9.69 × 10-10 to 10.77 × 10-10 m2/s, and the activation energy for rough rice drying was 47.1 kJ/mol.

Key words: hot-air drying, mathematical model, effective moisture diffusion coefficient, fissure ratio, activation energy, rough rice

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