食品科学

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响应面试验优化玉米淀粉挤出-酶解复合法糖化工艺

丛 崇,吕呈蔚,樊红秀,郭 中,金凤石,张艳荣*   

  1. 吉林农业大学食品科学与工程学院,吉林 长春 130118
  • 出版日期:2015-09-25 发布日期:2015-09-11
  • 通讯作者: 张艳荣
  • 基金资助:

    “十二五”国家科技支撑计划项目(2012BAD34B07) ;吉林省重大科技攻关项目(2012ZDGG007)

Response Surface Optimization of Saccharification Process for Liquefied Corn Starch by imultaneous Extrusion and Enzymatic Hydrolysis

CONG Chong, LÜ Chengyu, FAN Hongxiu, GUO Zhong, JIN Fengshi, ZHANG Yanrong   

  1. College of Food Science and Engineering, Jilin Agricultural University, Changchun 130118, China
  • Online:2015-09-25 Published:2015-09-11
  • Contact: ZHANG Yanrong

摘要:

以经过挤出-酶解复合法液化后的玉米淀粉为原料,利用葡萄糖淀粉酶为糖化酶,采用挤出-酶解复合法糖化玉米淀粉挤出酶解物。以葡萄糖(dextrose equivalent,DE)值为考察指标,在单因素试验的基础上,利用响应面法对糖化工艺参数进行优化,确定最佳挤出工艺。响应面分析结果表明,最优工艺为葡萄糖淀粉酶添加量140 U/g、原料质量分数70%、挤出温度85 ℃,由此工艺得到的淀粉糖DE值为42.12%。利用高效液相色谱法检测得出DE38产品葡萄糖含量26.17%、麦芽糖含量25.29%、麦芽三糖含量14.86%,DE42产品葡萄糖含量29.57%、麦芽糖含量33.40%、麦芽三糖含量17.23%。红外图谱显示挤出物中含有葡萄糖等低聚糖特征峰,扫面电镜图显示原料经挤出后表面生成多孔状结构,X-射线衍射图显示有新的晶型结构生成,Brabender黏度曲线表明挤出物中含有小分子可溶性糖,黏度降低。

关键词: 挤出-酶解复合法, 玉米淀粉, 糖化

Abstract:

The liquefied corn starch produced by simultaneous extrusion and enzymatic hydrolysis was further saccharified
by the same procedure except using glucoamylase instead of α-amylase. The optimization of saccharification conditions for
improved dextrose equivalent (DE) was investigated by the combined use of single factor experiments and response surface
methodology. The results showed that when the saccharification was carried out by adding 140 U of glucoamylase per g of
dry matter, adjusting the concentration of the liquefied corn starch to 70% and performing extrusion at 85 ℃, the maximum
DE value of 42.12% was obtained. The contents of glucose, maltose and maltotriose of the saccharified product with a DE
value of 38% were 26.17%, 25.29% and 14.86%, respectively, compared to 29.57%, 33.40%, and 17.23% for that with a
DE value of 42%, respectively, as determined by high performance liquid chromatogram (HPLC). In the infrared spectrum
of the extruded saccharified starch the characteristic peaks of oligosaccharides such as glucose were observed. The scanning
electron microscope images showed that the product formed a porous structure. The X-ray diffraction results showed
that new crystalline forms were generated. The curves from rapid viscosity analysis indicated that the product had a low
viscosity, which contained a large amount of small-molecule soluble sugar.

Key words: simultaneous extrusion and enzymatic hydrolysis, corn starch, saccharification

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