食品科学 ›› 2017, Vol. 38 ›› Issue (6): 253-260.doi: 10.7506/spkx1002-6630-201706040

• 工艺技术 • 上一篇    下一篇

大豆油氢化反应釜数值模拟及工艺优化

张 青,张 鲁,邹德智,梁宝生,刘丹怡,江连洲,于殿宇,王立琦   

  1. 1.东北农业大学食品学院,黑龙江 哈尔滨 150030;2.哈尔滨商业大学计算机与信息工程学院,黑龙江 哈尔滨 150028
  • 出版日期:2017-03-25 发布日期:2017-03-28
  • 基金资助:
    “十三五”国家重点研发计划重点专项(大豆油绿色制造关键技术及大型智能化装备研发与示范项目)(2016YFD0401402);国家自然科学基金面上项目(CO2超临界状态下定向氢化TFAs油脂方法及分子机理的研究)(31271886)

Numerical Simulation of Reaction Kettle and Optimization of Reaction Conditions for Soybean Oil Hydrogenation

ZHANG Qing, ZHANG Lu, ZOU Dezhi, LIANG Baosheng, LIU Danyi, JIANG Lianzhou, YU Dianyu,, WANG Liqi   

  1. ZHANG Qing1, ZHANG Lu1, ZOU Dezhi1, LIANG Baosheng1, LIU Danyi1, JIANG Lianzhou1, YU Dianyu1,*, WANG Liqi2,*
  • Online:2017-03-25 Published:2017-03-28

摘要: 以一级大豆油为液相、Pt/C催化剂为固相,釜体为圆柱体,釜体高度为180 mm,内径为120 mm,液面高度为130 mm,利用FIUENT软件对大豆油氢化反应釜进行液固两相数值模拟,发现倾斜式搅拌桨距反应釜底部高度80 mm、桨叶直径40 mm、搅拌速率300 r/min时流体流动及催化剂分布最佳,并以模拟的主要参数制备了高压反应釜。高压反应釜内一级大豆油添加量90.0 g、Pt/C催化剂添加量0.15%(m/m),充入8 MPa的CO2气体,后充入H2保持反应釜内总压为12 MPa,通过优化得出最佳反应温度97 ℃、反应时间87 min、搅拌速率285 r/min时,氢化后大豆油的碘值为79.50 g I2/100 g,说明模拟准确,为展示大型设备油脂氢化过程提供理论依据。

关键词: 大豆油氢化, 数值模拟, 催化剂分布, 高压反应釜, 模拟准确

Abstract: The hydrogenation of soybean oil in a cylindrical reaction kettle (180 mm high with an internal diameter of 120 mm) with first-grade soybean oil as liquid phase and Pt/C catalyst as solid phase was investigated by numerical stimulation using the FIUENT software. It was found that the fluidity of the liquid phase and catalyst distribution were optimal using a tilting blade 40 mm in diameter 80 mm above the bottom of the reaction kettle at a stirring speed of 300 r/min. A high pressure reaction kettle was developed using the major simulation parameters. After adding 90.0 g of first-grade soybean oil and 0.15% Pt/C catalyst (m/m) to the reaction kettle, CO2 was initially introduced to a pressure of 8 MPa, followed by H2 to a final pressure of 12 MPa. Under the optimized reaction conditions: temperature, 97 ℃; time, 87 min; and stirring speed 285 r/min, the iodine value of hydrogenated oil was 79.50 g I2/100 g. In conclusion, the simulation was accurate and thus could provide the theoretical basis for displaying the hydrogenation process in large equipment.

Key words: soybean oil hydrogenation, numerical simulation, catalyst distribution, high pressure reaction kettle, simulation accuracy

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