食品科学 ›› 2023, Vol. 44 ›› Issue (20): 79-86.doi: 10.7506/spkx1002-6630-20230207-065

• 食品化学 • 上一篇    下一篇

分子蒸馏技术分步法制备酶促酯交换反应的高含量ω-3 PUFA鱼油甘油酯

沈琳洁,林荣发,张连岳,冯传志,傅红   

  1. (福州大学生物科学与工程学院,福建 福州 350108)
  • 出版日期:2023-10-25 发布日期:2023-11-07
  • 基金资助:
    福建省科技厅高校产学合作项目(2021N5006);福州市科技重大项目(2021-ZD-216); 福建省特种水产配合饲料重点实验室项目(TMKJZ2006)

Multistep Molecular Distillation for the Preparation of Glyceride-Type Fish Oil High in Omega-3 Polyunsaturated Fatty Acid by Enzymatic Transesterification

SHEN Linjie, LIN Rongfa, ZHANG Lianyue, FENG Chuanzhi, FU Hong   

  1. (College of Biological Science and Engineering, Fuzhou University, Fuzhou 350108, China)
  • Online:2023-10-25 Published:2023-11-07

摘要: 研究采用分子蒸馏技术分步法处理多级酶促鱼油酯交换反应产物,获得高含量ω-3多不饱和脂肪酸(polyunsaturated fatty acid,PUFA)甘油酯。首先通过一级分子蒸馏分离鱼油酯交换产物中的甘油酯和副产物,当蒸馏压强5 Pa、蒸馏温度140 ℃、刮板转速240 r/min和进料速率0.2 mL/min时,得率为47.13%的一级重相ω-3 PUFA含量达到53.76%,高温气相色谱及核磁共振氢谱都证明一级重相不含乙酯型鱼油;其次,当蒸馏压强5 Pa、蒸馏温度110 ℃、刮板转速240 r/min和冷凝温度20 ℃时,分子蒸馏可以将一级轻相中的ω-3 PUFA含量从60.73%富集到78.01%,此一级轻相富集相参与二级酶促酯交换反应和分子蒸馏分离后,获得得率为46.23%并含有51.38% ω-3 PUFA的二级重相。若一级轻相直接参与二级酯交换反应和分离,其二级重相ω-3 PUFA含量仅为42.37%。采用多级酶促酯交换反应和多步分子蒸馏方法可以制备不同ω-3 PUFA含量等级的甘油酯型鱼油产品,并实现原料和副产物的最大化利用。

关键词: 酶促酯交换;分子蒸馏;鱼油;ω-3多不饱和脂肪酸;甘油酯

Abstract: The separation of glyceride fish oil high in omega-3 polyunsaturated fatty acid (ω-3 PUFA) produced by multistage enzymatic transesterification was studied by multistep molecular distillation. Firstly, glycerides and by-products in the transesterification products were separated by primary molecular distillation. When the distillation pressure was 5 Pa, the distillation temperature was 140 ℃, the scraper speed was 240 r/min, and the feeding rate was 0.2 mL/min, the yield of the first-stage heavy phase was 47.13% and the content of ω-3 PUFA in it was 53.76%. Meanwhile, high-temperature gas chromatography (HTGC) and nuclear magnetic resonance hydrogen (1H-NMR) spectroscopy consistently showed that the heavy phase did not contain fish oil ethyl ester. Secondly, the ω-3 PUFA content of the light phase increased from 60.73% to 78.01% by molecular distillation at a distillation pressure of 5 Pa, a distillation temperature of 110 ℃, a scraper speed of 240 r/min, and a condensation temperature of 20 ℃. After conducting secondary enzymatic transesterification reaction and molecular distillation separation on the enriched first-stage light phase, the yield of the second-stage heavy phase was 78.01% and its ω-3 PUFA content was 51.38%. When the enrichment step was omitted, the content of ω-3 PUFA in the second-stage heavy phase was only 42.37%. Multistep molecular distillation combined with multistage enzymatic transesterification can be used to prepare glyceride-type fish oil products with different ω-3 PUFA contents, with maximal utilization of raw materials and by-products.

Key words: enzymatic transesterification; molecular distillation; fish oil; ω-3 polyunsaturated fatty acid; glyceride

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