食品科学 ›› 2023, Vol. 44 ›› Issue (15): 57-68.doi: 10.7506/spkx1002-6630-20220705-043

• 食品工程 • 上一篇    

物料-干燥箱一体化的香菇热风干燥模拟方法及应用

胡如响,孙东亮,朱跃强,卢星宇,王鹏,宇波   

  1. (1.北京石油化工学院机械工程学院,北京 102617;2.西安交通大学能源与动力工程学院,陕西 西安 710049)
  • 发布日期:2023-09-01
  • 基金资助:
    “十三五”国家重点研发计划资助项目(2018YFD0700200);北京石油化工学院重要科研成果培育项目(BIPTACF-002)

A Simulation Method Based on Material-Drying Oven Integration for Hot Air Drying of Lentinus edodes and Its Application

HU Ruxiang, SUN Dongliang, ZHU Yueqiang, LU Xingyu, WANG Peng, YU Bo   

  1. (1. School of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617, China;2. School of Energy and Power Engineering, Xi’an Jiaotong University, Xi’an 710049, China)
  • Published:2023-09-01

摘要: 为了真实模拟香菇物料在干燥箱内的热风干燥过程,本实验开发了物料-干燥箱一体化的香菇热风干燥模拟方法,首先通过热风干燥试验探究香菇在不同工况下的干燥特性,得到不同空气温度、空气相对湿度和风速下的定工况条件下香菇干燥动力学模型;其次,为了可以预测任意变工况条件下香菇的干燥过程,推导适用于变工况条件下的香菇干燥动力学导数模型,并采用该导数模型计算得到任意空气温度、空气相对湿度和风速变化下的香菇液态水蒸发速率;然后将香菇内部液态水的蒸发速率与传热传质方程耦合,构建出物料-干燥箱一体化的数学模型,通过求解该数学模型可以得到干燥箱内任意位置空气温度、空气相对湿度、风速和物料水分比随时间的变化规律。最后,基于开发的物料-干燥箱一体化香菇热风干燥模拟方法,求解并分析干燥箱中香菇干燥的特性。结果表明,物料与干燥箱一体化的热风干燥数值模拟方法可以用于准确模拟大批量的香菇热风干燥过程。在干燥过程中,香菇整体存在明显的干燥不均匀性,且随着干燥过程的进行,不均匀程度逐渐降低;在空气流动方向上,越靠近干燥箱顶部或底部,香菇干燥不均匀性越明显;在横向方向上,越靠近干燥箱中部,香菇干燥不均匀性越明显。综上,本研究开发的香菇热风干燥模拟方法在干燥箱结构设计、干燥工艺优化和提高产品质量等方面具有一定的指导意义。

关键词: 香菇;热风干燥;导数模型;一体化模拟方法

Abstract: In this paper, a simulation method based on material-drying oven integration was developed for the hot air-drying process of Lentinus edodes. First of all, the drying characteristics were investigated under different drying conditions, and drying kinetic models were obtained at different air temperatures, relative humidities (RHs) and air flow rates. Then, drying kinetic derivative models to predict the drying process under different working conditions were obtained and used to calculate water evaporation rate, and the rate of water evaporation was introduced into the heat and mass transfer equations to develop mathematical models based on material-drying oven integration. Using the models, the pattern of temporal changes in air temperature, RH and air flow rate at any position inside the oven and moisture ratio (MR) was obtained. Finally, the drying characteristics were worked out using the integrated models. Overall, significant non-uniformity occurred during the drying process. As drying proceeded, non-uniformity decreased. In the direction of air flow, non-uniformity was more significant at positions closer to the oven’s top and bottom. In the transverse direction, non-uniformity was more significant at positions closer to the middle. In summary, the simulation method for hot air-drying of Lentinus edodes is meaningful for guiding the structural design of the drying chamber, the optimization of the drying process and the improvement of the product quality.

Key words: Lentinus edodes; hot air drying; derivative model; integrative simulation method

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