FOOD SCIENCE ›› 2017, Vol. 38 ›› Issue (6): 253-260.doi: 10.7506/spkx1002-6630-201706040

• Processing Technology • Previous Articles     Next Articles

Numerical Simulation of Reaction Kettle and Optimization of Reaction Conditions for Soybean Oil Hydrogenation

ZHANG Qing, ZHANG Lu, ZOU Dezhi, LIANG Baosheng, LIU Danyi, JIANG Lianzhou, YU Dianyu,, WANG Liqi   

  1. ZHANG Qing1, ZHANG Lu1, ZOU Dezhi1, LIANG Baosheng1, LIU Danyi1, JIANG Lianzhou1, YU Dianyu1,*, WANG Liqi2,*
  • Online:2017-03-25 Published:2017-03-28

Abstract: The hydrogenation of soybean oil in a cylindrical reaction kettle (180 mm high with an internal diameter of 120 mm) with first-grade soybean oil as liquid phase and Pt/C catalyst as solid phase was investigated by numerical stimulation using the FIUENT software. It was found that the fluidity of the liquid phase and catalyst distribution were optimal using a tilting blade 40 mm in diameter 80 mm above the bottom of the reaction kettle at a stirring speed of 300 r/min. A high pressure reaction kettle was developed using the major simulation parameters. After adding 90.0 g of first-grade soybean oil and 0.15% Pt/C catalyst (m/m) to the reaction kettle, CO2 was initially introduced to a pressure of 8 MPa, followed by H2 to a final pressure of 12 MPa. Under the optimized reaction conditions: temperature, 97 ℃; time, 87 min; and stirring speed 285 r/min, the iodine value of hydrogenated oil was 79.50 g I2/100 g. In conclusion, the simulation was accurate and thus could provide the theoretical basis for displaying the hydrogenation process in large equipment.

Key words: soybean oil hydrogenation, numerical simulation, catalyst distribution, high pressure reaction kettle, simulation accuracy

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