食品科学 ›› 2006, Vol. 27 ›› Issue (12): 565-571.

• 工艺技术 • 上一篇    下一篇

最大升华速率下酸乳冷冻干燥过程的模拟、控制及生产率优化

罗瑞明,周光宏,乔晓玲   

  1. 南京农业大学食品科技学院; 中国肉类食品综合研究中心
  • 出版日期:2006-12-15 发布日期:2011-11-23

The Simulation,Control and Productivity Optimization for Yoghourt Freeze Drying Process under Maximal Sublimation Rate

 LUO  Rui-Ming, ZHOU  Guang-Hong, QIAO  Xiao-Ling   

  1. 1.College of Food Science and Technology, Nanjing Agricultural University, Nanjing 210095, China; 2.Agricultural College, Ningxia University, Yinchuan 750021,China; 3.China Meat Research Center, Beijing 100068, China
  • Online:2006-12-15 Published:2011-11-23

摘要: 本文采用过程分解的方法研究在干燥各阶段使浓缩酸乳升华速率最大所需要的操作参数。假设浓缩酸乳冷冻干燥过程中冻结层温度Ti由冻结终点温度Tf经过每K温度上升到熔点温度To,以冻结层温度Ti时升华速率最大为目标,以纯冰在Ti时最大升华速率计算模型为基础,推导出冻结浓缩酸乳在Ti时以最大速率升华所允许的最大物料厚度δiy的计算模型及对应的升华时间tiy的计算模型;以物质能量平衡原理推导出Ti时最大速率升华所需的搁板温度Tis的计算模型。以Σδiy、Σtiy作为浓缩酸乳冷冻干燥实验的物料厚度、总干燥时间,以相应干燥时间的Tis计算值作为实验过程中的搁板温度进行浓缩酸乳冷冻干燥实验。实验表明:预冻终温-30、-28、-26℃,物料厚度19、13、8mm的浓缩酸乳在预测干燥周期21.5、10.2、5.2h时,延长预测时间的10%继续干燥,获得的制品含水量3%~5%,能达到冻干食品含水量要求。

关键词: 冷冻干燥, 最大升华速率, 厚度, 温度, 压强

Abstract: Using the method to divide the whole yoghourt drying process into some parts, the operation parameters under maximal sublimation rate were studied in this paper. To aim at the sublimation rate reaching to maximum, the calculation models for maximal sample thickness and sublimation time in frozen layer temperature Ti were derived from the sublimation rate formula for pure ice on the assumption that the frozen layer temperature Ti rise from terminal frozen temperature Tf to melting temperature To in concentrated yoghourt freeze-drying process. The calculation models for shelf temperature Tis at Ti were derived from massand heat balance principles. Taking Tis according with drying time as shelf temperature to control freeze-drying process the water content of products reached to 0.3%~0.5% when forecast time were prolonged 10% which was 21.5, 10.2 and 5.2h respectively while terminal frozen temperature Tf was at -30, -28 and -26℃ and thickness was 19, 13 and 8mm respectively. The products accord with freeze-drying food standard.

Key words: freeze-drying, maximal sublimation rate, thickness, temperature, pressure