食品科学

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响应面试验优化固体酸催化剂催化玉米皮半纤维素水解工艺

赵 玮,周瑾琨,王大为   

  1. 吉林农业大学食品科学与工程学院,吉林 长春 130118
  • 出版日期:2016-08-25 发布日期:2016-08-30
  • 通讯作者: 王大为
  • 基金资助:

    国家高技术研究发展计划(863计划)项目(2011AA100805);吉林省青年科研基金项目(20140520181JH)

Optimization of Hydrolysis Conditions of Corn Bran Hemicellulose by Supported Solid Acid Catalyst with Response Surface Methodology

ZHAO Wei, ZHOU Jinkun, WANG Dawei   

  1. College of Food Science and Engineering, Jilin Agricultural University, Changchun 130118, China
  • Online:2016-08-25 Published:2016-08-30
  • Contact: WANG Dawei

摘要:

采用SO42-/Fe2O3/γ-Al2O3负载型固体酸催化剂,催化玉米皮半纤维素水解,对反应工艺条件进行研究。选择催化剂用量、水解温度、水解时间、料液比进行单因素试验,在此基础上采用Box-Behnken试验设计,以戊糖收率为响应值进行响应面分析试验,确定最优工艺参数。结果表明:各因素对戊糖收率的影响主次顺序为:催化剂用量>水解温度>水解时间>料液比;通过响应面法优化并修正得最佳工艺条件为催化剂用量12 mL/10 g玉米皮、水解温度120 ℃、水解时间4 h、料液比1∶10,在此条件下戊糖最高收率为22.45%,与理论预测值基本一致。高效液相色谱分析结果表明,玉米皮水解液主要由葡萄糖、木糖、阿拉伯糖3 种单糖组成,比例为葡萄糖4.99%、木糖34.78%、阿拉伯糖55.90%;玉米皮及其水解后残渣红外光谱分析表明,半纤维素中木糖基和阿拉伯糖基结构均发生了变化,说明半纤维素发生了降解。

关键词: 玉米皮, 半纤维素, 水解, 固体酸催化剂, 响应面分析法

Abstract:

This work reports on the optimization of hydrolysis conditions of corn bran hemicellulose by a supported solid
acid catalyst, SO42-/Fe2O3/γ-Al2O3. First of all, the one factor-at-a-time method was used to examine the effects of catalyst
dosage, hydrolysis temperature, time and material-to-solvent ratio on total sugar content and pentose yield. Subsequently,
optimization of the four reaction conditions was performed using response surface methodology based on Box-Behnken
experimental design. Results indicated that the optimal conditions for hydrolysis of corn bran hemicellulose were determined
as follows: catalyst amount, 12 mL/10 g corn bran; hydrolysis temperature, 120 ℃; hydrolysis time, 4 h; and solid-toliquid
ratio, 1:10. The maximum pentose yield of 22.45%, which was close to the predicted value, was obtained under these
conditions. Monosaccharide composition and contents of the hydrolysate, as analyzed by HPLC, showed that the relative
contents of three main monosaccharides were glucose 4.99%, xylose 34.78%, and arabinose 55.90%, respectively. Infrared
(IR) spectra of corn bran and its hydrolysis residues showed that the structure of xylose and arabinose changed, indicating
that hemicellulose is degraded.

Key words: corn bran, hemicellulose, hydrolysis, solid acid catalyst, response surface methodology

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