食品科学 ›› 2026, Vol. 47 ›› Issue (13): 269-279.doi: 10.7506/spkx1002-6630-20251112-090

• 食品工程 • 上一篇    下一篇

低温等离子体灭活芽孢工艺优化及其在热敏性粉末中的中试验证

尤雅,胡振阳,靳元逵,于志龙,谢云飞   

  1. (1.江南大学食品学院,江苏 无锡 214122;2.安徽理工大学公共卫生学院,安徽 合肥 231131)
  • 出版日期:2026-07-15 发布日期:2026-07-17
  • 基金资助:
    食品加工高新技术装备及关键器件的研发与应用项目(2024YFD2101101)

Process Optimization of Spore Inactivation by Low-Temperature Plasma Sterilization and Its Pilot-Scale Verification in Thermosensitive Powder

YOU Ya, HU Zhenyang, JIN Yuankui, YU Zhilong, XIE Yunfei   

  1. (1. School of Food Science and Technology, Jiangnan University, Wuxi 214122, China; 2. School of Public Health, Anhui University of Science and Technology, Hefei 231131, China)
  • Online:2026-07-15 Published:2026-07-17

摘要: 蜡样芽孢杆菌芽孢抗逆性强,可在粉末类食品中长期存活。传统热加工能耗高且易损害产品品质,亟需开发高效、温和的非热杀菌技术。构建一种介质阻挡放电等离子体与气体输送耦合的复合系统,在最优参数条件(气流量10 L/min、功率180 W、处理8 min)下,该系统对蜡样芽孢杆菌芽孢的灭活量达4.22(lg(CFU/mL))。Weibull与Log-Logistic等非线性模型能够准确描述该体系的芽孢灭活动力学行为。随着处理强度的提升,芽孢核酸、蛋白质及吡啶二羧酸释放量均显著上升(P<0.05),表明等离子体可诱导芽孢内容物外泄;扫描电子显微镜与透射电子显微镜观察进一步证实,芽孢表面发生蚀刻、破裂与塌陷。中试实验结果显示,该系统可实现≥4(lg(CFU/mL))的芽孢灭活效果,且未引起样品水分含量、色泽、分子结构与晶型的显著变化。本研究证实,低温等离子体技术在粉末体系中能够兼顾高效灭菌与品质保持,具备良好的产业化应用前景。

关键词: 低温等离子体;蜡样芽孢杆菌;芽孢;热敏性粉末;动力学模拟;中试

Abstract: Bacillus cereus is a common foodborne pathogen whose spores possess strong stress resistance and can survive in powdered foods. Conventional thermal processing requires high energy input and often causes quality deterioration, highlighting the need for efficient and mild non-thermal sterilization technologies. This study developed a system integrating dielectric barrier discharge plasma with gas delivery. Under optimal conditions (gas flow rate of 10 L/min, power of 180 W, and treatment time of 8 min), the system inactivated B. cereus spores by 4.22 (lg (CFU/mL)). The Weibull and Log-Logistic models accurately described the inactivation kinetics. Increased treatment intensity led to a significant increase in the release of nucleic acids, proteins, and dipicolinic acid (DPA) (P < 0.05), indicating that plasma induces leakage of spore contents. Scanning electron microscope (SEM) and transmission electron microscope (TEM) observations further confirmed spore etching, rupture, and collapse. Pilot-scale tests showed that the system inactivated the spore by ≥ 4 (lg (CFU/mL)), without significantly affecting moisture content, color, molecular structure, or crystal morphology. The results demonstrated that low-temperature plasma technology could simultaneously achieve efficient sterilization and quality preservation of powder systems, showing promising potential for industrial application.

Key words: low-temperature plasma; Bacillus cereus; spores; thermosensitive powder; kinetic simulation; pilot-scale testing

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