食品科学 ›› 2019, Vol. 40 ›› Issue (17): 7-13.doi: 10.7506/spkx1002-6630-20180926-277

• 基础研究 • 上一篇    下一篇

稻谷等温干燥-缓苏过程数值模拟及优化

吴中华,王珊珊,董晓林,赵丽娟,张忠杰   

  1. (1.天津科技大学机械工程学院,天津 300222;2.天津市低碳绿色过程装备国际联合研究中心,天津 300222;3.国家粮食局科学研究院,北京 100037)
  • 出版日期:2019-09-15 发布日期:2019-09-23
  • 基金资助:
    国家自然科学基金面上项目(31471618);“十三五”国家重点研发计划重点专项(2017YFD0400904)

Numerical Simulation and Optimization of Isothermal Drying-Tempering Process for Paddy

WU Zhonghua, WANG Shanshan, DONG Xiaolin, ZHAO Lijuan, ZHANG Zhongjie   

  1. (1. College of Mechanical Engineering, Tianjin University of Science & Technology, Tianjin 300222, China; 2. Tianjin International Joint Research and Development Center of Low-Carbon Green Process Equipment, Tianjin 300222, China; 3. Academy of State Administration of Grain, Beijing 100037, China)
  • Online:2019-09-15 Published:2019-09-23

摘要: 利用稻谷干燥热湿传递数学模型,对稻谷等温干燥-缓苏过程进行数值模拟,对比分析了缓苏条件下干燥稻谷籽粒内部水分分布变化规律。结果表明:与热风温度60?℃下单纯干燥过程相比,缓苏降低了稻谷内部的水分梯度峰值,缩短了干燥时间,同时将籽粒干燥终了水分梯度降低接近50%。通过参数研究,发现缓苏温度、缓苏比和缓苏时间是缓苏过程的重要参数,并提出干燥-缓苏过程的优化机制,即在稻谷籽粒干燥缓苏过程初期设置短时缓苏、中期单纯干燥、后期长时缓苏,可有效地降低水分梯度过程最大值和终了值,缩短缓苏时间和减少次数。本研究为稻谷干燥缓苏提供了理论和技术支持。

关键词: 稻谷, 干燥, 缓苏, 数学模型, 水分梯度

Abstract: In this paper, the three-dimensional mathematical model for heat and mass transfer that we previously developed was applied to simulate the isothermal drying-tempering process of paddy. The pattern of moisture distribution inside paddy grains was analyzed and compared with that in the simple drying process. The results showed that compared with the simple drying process at 60 ℃, the tempering operation could reduce the maximum moisture gradient, which was related to the drying stress and cracking, and consequently reduced the drying time. Tempering could also greatly decrease the final moisture gradient of paddy grains by about 50%. Besides, it was found that tempering temperature, drying/tempering ratio, and tempering time were important process parameters. The optimal drying-tempering process was obtained involving three stages: shorter-time tempering, drying and longer-time tempering, which could reduce effectively the maximum and final moisture gradient as well as the whole tempering time and number. The findings obtained in this paper provide theoretical and technical support to the drying-tempering operation practice.

Key words: paddy, drying, tempering, mathematical model, moisture gradient

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